Xiamen, Fujian Province, China | May 21, 2024 | 14:15 CST
UDEVICX, a China pioneer in industrial precision cleaning technologies, today announced the successful deployment of a customized ultrasonic cleaning solution for a major electroplating facility in Xiamen, addressing longstanding challenges in surface preparation and sustainability. This innovation reinforces UDEVICX’s leadership in supporting China’s transition to high-tech, eco-friendly manufacturing under its “Dual Carbon” strategy.
Breaking Barriers in Electroplating Precision
The Xiamen facility, a key supplier for automotive and consumer electronics industries, faced critical issues including micro-contamination, inconsistent coating adhesion, and high resource consumption. UDEVICX’s tailored system integrates cutting-edge technologies to redefine efficiency:
- Dual-Frequency Ultrasonic Cavitation
- Combines 28 kHz macro-cleaning for grease removal and 80 kHz precision cavitation to eliminate submicron particles (e.g., <0.5µm polishing residues).
- Patented CavitationGuard technology prevents component damage in delicate geometries like micro-connectors and heat dissipation fins.
- Closed-Loop Sustainability Modules
- AI-driven chemical dosing reduces solvent use by 32%, while real-time pH balancing ensures optimal pretreatment conditions.
- Membrane filtration achieves 95% water reuse, compliant with China’s updated GB 21900-2025 Electroplating Pollutants Discharge Standards.
- Smart Manufacturing Integration
- IoT sensors monitor bath contamination, triggering automated maintenance cycles and reducing downtime by 40%.
- Seamless integration with factory MES enables predictive energy management, cutting CO₂ emissions by 18% annually.
Measurable Operational Gains
- Quality Improvement: Achieved 99.97% cleanliness per ISO 16232, reducing plating defects from 12% to 3.5%.
- Cost Savings: Reduced wastewater treatment expenses by ¥2.8 million/year and energy consumption by 25% via variable-frequency drives.
- Scalability: Modular design allows capacity expansion without floor space modifications.
Client Validation: A Leap Forward in Competitiveness
“Before UDEVICX, inconsistent pre-treatment caused costly rework,” shared Mr. Zhang Qiang, the facility’s Technical Director. “Their system not only resolved our zinc-layer delamination issues but also reduced our carbon footprint. We’ve secured three new EV battery contracts thanks to this upgrade.”
